Fenaflex Tyre Coupling F Type Flexible Couplings
Product Name: type tire coupling
Surface treatment: phosphating, blackening and spraying
Coupling type: tire coupling
Scope of application: metallurgy, steel rolling, mining, chemical industry, shipbuilding, pumps, fans, etc.
Features: the tire coupling has good shock absorption and buffering effect and the performance of compensating the deviation between axles. It is widely used in the occasions of impact vibration, variable CHINAMFG and reverse rotation and frequent starting.
>Flexible coupling, large damping, large compensation
>Simple structure and convenient assembly
>The tire body is wear-resistant, so it is not necessary to remove
1.High elastic material, silent work.
The ability of compensating relative displacement of 2 shafts is large, and the transmission torque is 10-2500n. M
2.Selected 45 steel, reliable quality.
The coupling theme is made of high quality 45 # steel
3.Deburring and smooth surface.
4.Complete models, a large number of stock, complete specifications.
Support non-standard customization. Please contact customer service. Various styles and complete types. Welcome to order!
5.Good damping. No lubrication, working temperature is 20-80 ºC
Packaging & Shipping
Chain+Plastic Bag+ Carton+Wooden case( If you have other requirements, we can customized according to customer requirements packaging. )
1.Most of the standard ones are in stock which we can send in 3-10 days after inspection and package.
2. Customized products delivery time should be determined according to the number.
About Mighty Machinery
ZheJiang Mighty Machinery Co., Ltd., specializes in manufacturing Mechanical Power Transmission Products. After over 13 years hard work, MIGHTY have already get the certificate of ISO9001:2000 and become a holding company for 3 manufacturing factories.
1, Abundant experience in the mechanical processing industries.
2,Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in time.
3,Now have 5 technical staff, we have strong capacity for design and process design, and more than 70 worker now work in our FTY and double shift eveyday.
4,Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production inspection which can ensure the perfect of the goods quality.
5,Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.
1.Q: Are you a factory or trade company?
A: We have our own factory, our type is factory + trade.
2.Q: When can I get the quotation?
A: We are usually quote within 24 hours after we get your inquiry. If you are very urgent to get the price. Please call me or tell me in your email so that we will regard you are inquiry priority.
3.Q: Do you like to serve the client only with small order?
A: We enjoy to grow up together with our clients whatever big or small.
4.Q: Can you send me a free sample?
A: Yes. We can send you sample for checking our quality. You need pay sample fee, but we will refund you once you place bulk order from us.
5.Q: Could you tell me the packing of your goods?
A: Packaging products in plastic bags–> Fix the carton box with packing tape–> Orderly, array the products in the carton box–> Arrayed well now–> Seal the carton box–> Completed.
6. Q: What is your MOQ?
A: 1). In stock: MOQ is 1pcs.
2). Not in stock:
When the out diameter is less than 50mm, the MOQ is 100pcs;
When the out diameter is more than 50mm and less than 300mm, the MOQ is 50pcs;
When the out diameter is more than 300mm, the MOQ is 10pcs.
7. Q: What is your terms of payment?
A:1).100% Western Union or PayPal in advance ,specially for small amount.
2).100% T/T or western union in advance for small quantity order.
3).30% T/T in advance, pay the balance payment before delivery the goods.
4).100% payment in Alibaba.
Do Tyre Couplings Require Lubrication, and if so, How Often?
Unlike some other types of couplings, tyre couplings are typically designed to operate without the need for regular lubrication. The rubber tyre element in the coupling provides a flexible and friction-reducing interface between the hubs, allowing the coupling to function effectively without additional lubrication.
However, it is essential to note that while tyre couplings are generally maintenance-free regarding lubrication, regular inspections and maintenance checks are still necessary to ensure their proper functioning and longevity. Here are some key points to consider:
- Visual Inspection: Regularly inspect the tyre coupling for any signs of wear, damage, or deterioration. Check the rubber tyre element for cracks, tears, or any abnormal wear patterns that could affect its performance.
- Alignment Check: Misalignment can cause premature wear and reduce the life of the tyre coupling. Periodically check the alignment between the connected shafts and make necessary adjustments if misalignment is detected.
- Torque Checks: Ensure that the coupling is still transmitting torque effectively by periodically checking the power transmission capacity and verifying that it matches the application’s requirements.
- Load Capacity: Confirm that the selected tyre coupling can handle the expected loads and shock loads in the application. If there are any changes in the operating conditions, ensure that the coupling is still suitable for the new parameters.
- Environmental Factors: Consider the operating environment of the tyre coupling. While the coupling itself does not require lubrication, factors such as temperature, humidity, and exposure to chemicals may impact other components in the system. Protect the coupling from exposure to harsh chemicals or extreme temperatures to maintain its performance.
In summary, tyre couplings are designed to be maintenance-free regarding lubrication. However, regular visual inspections and maintenance checks are essential to ensure the coupling’s proper functioning and to address any issues before they lead to more significant problems. By following recommended maintenance practices, the tyre coupling can provide reliable and efficient service throughout its operational life.
Real-world Applications and Success Stories of Tyre Couplings in Different Industries
Tyre couplings have found widespread use in various industries due to their exceptional performance and versatility. Here are some real-world applications and success stories of tyre couplings in different industries:
- Steel Industry: In steel mills, tyre couplings are employed in heavy machinery such as rolling mills and conveyor systems. The couplings’ ability to handle high torque, misalignments, and shock loads make them ideal for these demanding applications. Tyre couplings contribute to improved efficiency, reduced downtime, and increased productivity in steel manufacturing.
- Petrochemical Industry: Petrochemical plants utilize tyre couplings in pumps, compressors, and other rotating equipment. The couplings’ resistance to chemicals and wide temperature range allow them to operate reliably in aggressive environments. Tyre couplings have proven to be a cost-effective choice, reducing maintenance and enhancing safety in petrochemical facilities.
- Mining Industry: In mining operations, tyre couplings are employed in conveyors, crushers, and ball mills. These couplings can withstand the heavy loads and vibrations encountered in mining processes. Their ability to absorb shocks and accommodate misalignments contributes to prolonged equipment life and increased uptime in mining operations.
- Pulp and Paper Industry: Tyre couplings are widely used in pulp and paper mills, where they are applied in pumps, fans, and agitators. The couplings’ damping properties help reduce vibration and noise in these processes, leading to a more comfortable working environment for employees. They have also been instrumental in optimizing energy consumption in the pulp and paper industry.
- Power Generation: In power plants, tyre couplings are utilized in turbines, generators, and cooling tower fans. The couplings’ ability to accommodate misalignment and dampen vibrations enhances the performance and reliability of power generation equipment. Tyre couplings contribute to stable power generation and play a crucial role in meeting energy demands.
- Marine Industry: Tyre couplings are employed in various marine applications, including propulsion systems, thrusters, and deck machinery. The couplings’ compact design and ability to dampen vibrations are particularly advantageous on ships and offshore platforms, where space is limited, and smooth operation is essential for crew comfort and equipment longevity.
- Automotive Industry: In the automotive sector, tyre couplings are used in manufacturing processes such as assembly lines and paint booths. The couplings’ reliability and low maintenance requirements contribute to the smooth operation of automotive production facilities. Additionally, tyre couplings are employed in dynamometers for engine testing and development.
- Food and Beverage Industry: Tyre couplings are utilized in food processing equipment, including mixers, conveyors, and filling machines. Their ability to handle frequent starts and stops without causing damage to the machinery ensures the hygienic and efficient production of food and beverage products.
These are just a few examples of the extensive applications of tyre couplings across diverse industries. Their success stories are characterized by increased operational reliability, reduced maintenance costs, and improved machinery performance. The versatility and dependability of tyre couplings have made them a preferred choice for critical rotating equipment in various industrial sectors.
Materials Used in Manufacturing Tyre Couplings
Tyre couplings are designed to withstand various operating conditions, including high torque, misalignment, and shock loads. As a result, they are typically constructed using high-quality and durable materials. The primary materials used in manufacturing tyre couplings are:
- Cast Iron: Cast iron is a common material used for the hubs of tyre couplings. It offers excellent strength, rigidity, and durability, making it suitable for heavy-duty applications. Cast iron hubs provide a sturdy foundation for the coupling and ensure reliable power transmission.
- Steel: Steel is used in various components of the tyre coupling, including the fasteners, such as bolts and screws. Steel fasteners provide the necessary clamping force to secure the coupling assembly while withstanding the torque and forces experienced during operation.
- Rubber: The tyre element of the coupling is made from high-grade rubber or synthetic rubber materials. Rubber is selected for its flexibility, resilience, and ability to dampen vibrations. The rubber tyre element acts as a flexible medium that accommodates misalignment and absorbs shock loads, reducing stress on the machinery and components.
- Aluminum: Some lightweight tyre couplings may use aluminum for the hubs or other non-load-bearing components. Aluminum offers corrosion resistance and reduces the overall weight of the coupling, which can be advantageous in certain applications.
- Phenolic Resin: In some high-performance tyre couplings, phenolic resin may be used to reinforce the rubber tyre element. The addition of phenolic resin enhances the coupling’s torque transmission capacity and torsional stiffness, making it suitable for demanding applications.
It is essential to select the appropriate materials based on the specific requirements of the application. Factors such as the magnitude of torque, operating temperature, environmental conditions, and the presence of corrosive substances play a crucial role in determining the materials’ suitability for the tyre coupling.
Manufacturers follow stringent quality control procedures to ensure the materials used in tyre couplings meet industry standards and performance requirements. Proper material selection and quality manufacturing contribute to the durability, reliability, and efficiency of tyre couplings across a wide range of industrial applications.
editor by CX 2023-10-08