China Hot selling Flexible Tyre Coupling Taper Bush Pilot Bore Fenaflex Coupling F80 F120 F120

Product Description

 

Product Description

1.Material: cast iron GG25, GG20 steel: C45.
2.Made up of 3 parts: 2 couplings and 1 tyre body.
3.Size from F40-F250, and type”B”,”F”,”H”.
4.Working temp: -20-80
5.Transmission torque: 10-20000N.M
6.Axial misalignment: D*2%

7.Radial deviation: D*1%

8.Angular misalignment:3°-6°

9.Application: tire couplings are usually used in wet, dusty,udner attact, vibration,rotating and complex working condition. like:  diesel pump

10.Installation: easy on, easy off.

11.Maintenance: no need for lubricating and durable.
 

Detailed Photos

Product Parameters

Packaging & Shipping

Package Standard suitable package / Pallet or container.
Polybag inside export carton outside, blister and Tape and reel package available.
If customers have specific requirements for the packaging, we will gladly accommodate.
Shipping

10-20working days ofter payment receipt comfirmed (based on actual quantity).
Packing standard export packing or according to customers demand.   

Professional goods shipping forward.

FAQ

Q: Are you trading company or manufacturer?

A: We are factory.

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?

A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?

A: Payment=1000USD, 30% T/T in advance ,balance before shippment.

We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit. To supply customers excellent quality products with good price and punctual delivery time is our responsibility.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Understanding the Torsional Flexibility of Tyre Couplings and Its Significance

Torsional flexibility is a fundamental characteristic of tyre couplings, and it plays a crucial role in their successful operation in various industrial applications. Torsional flexibility refers to the coupling’s ability to flex and twist along its axis, allowing it to accommodate misalignments and dampen torsional vibrations between the connected shafts.

The significance of torsional flexibility in tyre couplings can be understood through the following points:

  • Misalignment Compensation: In real-world applications, it is challenging to achieve perfect alignment between the shafts of connected equipment. Misalignments can occur due to factors such as thermal expansion, manufacturing tolerances, and settling of the machinery. Tyre couplings excel in compensating for these misalignments, both angular and parallel, as they can twist and flex within their rubber tyre element. This capability reduces the forces exerted on the shafts and bearings, minimizing wear and extending the life of the machinery.
  • Torsional Vibration Damping: During the operation of rotating equipment, torsional vibrations can be generated due to sudden changes in load or speed. These vibrations can negatively impact the performance of the machinery and cause fatigue failure in critical components. Tyre couplings act as a damping medium, absorbing and dissipating torsional vibrations, resulting in smoother operation and reduced stress on the connected equipment.
  • Protection against Shock Loads: In industrial processes, equipment may encounter sudden shock loads due to various factors. Tyre couplings can handle these shock loads by flexing and absorbing the energy generated during the impact. This capability prevents damage to the machinery and safeguards the drivetrain components from sudden stress and failure.
  • Reduced Vibrations: Torsional flexibility in tyre couplings significantly reduces vibration transmission between connected shafts. This is especially important in applications where vibrations can negatively affect precision processes or lead to discomfort for operators. By damping these vibrations, tyre couplings contribute to improved productivity and operator comfort.
  • Enhanced Equipment Lifespan: The ability to accommodate misalignments and dampen vibrations ultimately leads to reduced wear and tear on machinery components. As a result, equipment using tyre couplings tends to have a longer service life, minimizing downtime and maintenance costs.

In summary, the torsional flexibility of tyre couplings is a critical feature that allows them to compensate for misalignments, dampen torsional vibrations, and protect connected equipment from shock loads. This characteristic significantly contributes to the efficient and reliable operation of industrial machinery, making tyre couplings a popular choice in a wide range of applications.

Real-world Applications and Success Stories of Tyre Couplings in Different Industries

Tyre couplings have found widespread use in various industries due to their exceptional performance and versatility. Here are some real-world applications and success stories of tyre couplings in different industries:

  • Steel Industry: In steel mills, tyre couplings are employed in heavy machinery such as rolling mills and conveyor systems. The couplings’ ability to handle high torque, misalignments, and shock loads make them ideal for these demanding applications. Tyre couplings contribute to improved efficiency, reduced downtime, and increased productivity in steel manufacturing.
  • Petrochemical Industry: Petrochemical plants utilize tyre couplings in pumps, compressors, and other rotating equipment. The couplings’ resistance to chemicals and wide temperature range allow them to operate reliably in aggressive environments. Tyre couplings have proven to be a cost-effective choice, reducing maintenance and enhancing safety in petrochemical facilities.
  • Mining Industry: In mining operations, tyre couplings are employed in conveyors, crushers, and ball mills. These couplings can withstand the heavy loads and vibrations encountered in mining processes. Their ability to absorb shocks and accommodate misalignments contributes to prolonged equipment life and increased uptime in mining operations.
  • Pulp and Paper Industry: Tyre couplings are widely used in pulp and paper mills, where they are applied in pumps, fans, and agitators. The couplings’ damping properties help reduce vibration and noise in these processes, leading to a more comfortable working environment for employees. They have also been instrumental in optimizing energy consumption in the pulp and paper industry.
  • Power Generation: In power plants, tyre couplings are utilized in turbines, generators, and cooling tower fans. The couplings’ ability to accommodate misalignment and dampen vibrations enhances the performance and reliability of power generation equipment. Tyre couplings contribute to stable power generation and play a crucial role in meeting energy demands.
  • Marine Industry: Tyre couplings are employed in various marine applications, including propulsion systems, thrusters, and deck machinery. The couplings’ compact design and ability to dampen vibrations are particularly advantageous on ships and offshore platforms, where space is limited, and smooth operation is essential for crew comfort and equipment longevity.
  • Automotive Industry: In the automotive sector, tyre couplings are used in manufacturing processes such as assembly lines and paint booths. The couplings’ reliability and low maintenance requirements contribute to the smooth operation of automotive production facilities. Additionally, tyre couplings are employed in dynamometers for engine testing and development.
  • Food and Beverage Industry: Tyre couplings are utilized in food processing equipment, including mixers, conveyors, and filling machines. Their ability to handle frequent starts and stops without causing damage to the machinery ensures the hygienic and efficient production of food and beverage products.

These are just a few examples of the extensive applications of tyre couplings across diverse industries. Their success stories are characterized by increased operational reliability, reduced maintenance costs, and improved machinery performance. The versatility and dependability of tyre couplings have made them a preferred choice for critical rotating equipment in various industrial sectors.

Materials Used in Manufacturing Tyre Couplings

Tyre couplings are designed to withstand various operating conditions, including high torque, misalignment, and shock loads. As a result, they are typically constructed using high-quality and durable materials. The primary materials used in manufacturing tyre couplings are:

  • Cast Iron: Cast iron is a common material used for the hubs of tyre couplings. It offers excellent strength, rigidity, and durability, making it suitable for heavy-duty applications. Cast iron hubs provide a sturdy foundation for the coupling and ensure reliable power transmission.
  • Steel: Steel is used in various components of the tyre coupling, including the fasteners, such as bolts and screws. Steel fasteners provide the necessary clamping force to secure the coupling assembly while withstanding the torque and forces experienced during operation.
  • Rubber: The tyre element of the coupling is made from high-grade rubber or synthetic rubber materials. Rubber is selected for its flexibility, resilience, and ability to dampen vibrations. The rubber tyre element acts as a flexible medium that accommodates misalignment and absorbs shock loads, reducing stress on the machinery and components.
  • Aluminum: Some lightweight tyre couplings may use aluminum for the hubs or other non-load-bearing components. Aluminum offers corrosion resistance and reduces the overall weight of the coupling, which can be advantageous in certain applications.
  • Phenolic Resin: In some high-performance tyre couplings, phenolic resin may be used to reinforce the rubber tyre element. The addition of phenolic resin enhances the coupling’s torque transmission capacity and torsional stiffness, making it suitable for demanding applications.

It is essential to select the appropriate materials based on the specific requirements of the application. Factors such as the magnitude of torque, operating temperature, environmental conditions, and the presence of corrosive substances play a crucial role in determining the materials’ suitability for the tyre coupling.

Manufacturers follow stringent quality control procedures to ensure the materials used in tyre couplings meet industry standards and performance requirements. Proper material selection and quality manufacturing contribute to the durability, reliability, and efficiency of tyre couplings across a wide range of industrial applications.

China Hot selling Flexible Tyre Coupling Taper Bush Pilot Bore Fenaflex Coupling F80 F120 F120  China Hot selling Flexible Tyre Coupling Taper Bush Pilot Bore Fenaflex Coupling F80 F120 F120
editor by CX 2024-05-16

Recent Posts

Tyre Coupling

As one of Tyre Coupling manufacturers, suppliers and exporters of mechanical products, We offer tyre-coupling and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of tyre-coupling.