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fermentor/Bioreactor
A. Specifications
1. Stainless steel fermentor
2. All production capacity
3. Factory ,lab,school,technology are suitable
B. Main Description
Applicable to bacteria, Clostridium and Actinomycetes microorganisms, batch, fed-batch or continuous culure, Seven different sizes(5-50L,10-100L,20-200L,30-300L,50-500L,100-1000L,150-1500L)of water-jacketed stainless steel tank, Reserved a variety of accessories interface, Variety of options to meeting your different needs
simple control interface and easy to understand, humanized operation platform, The optional desktop(separate) or operating platform type(one-piece)
2 gas mixed, meeting the needs of your microbial fermentation. PH and DO built-linkage control interface can be setting for your operating system quickly.
loading coefficient:65-80%,70% of the optimal
0-150ºC±0.5ºC,online testing, digital screen display, Auto/Manual control.Pt-100 temperature probe and digital temperature instrument. Though external thermostat circulating water to control the temperature automatically.
Mechanical agitation driver at top or the Magnetic coupling stirrer drive at bottom, 0-1000 rpm stepless speed regulating PID control. Optional form of blades: flat blade/ curved blade/arrow type blade/incline paddle blade disk turbine and so on
Glass rotameter, pressure gauge, manual valves regulate the flow. Two filter, first 0.3um, Second 0.01um
C. Main technical parameter
Fermentation Tank:
1. Cylinder Overall size :H800 D400
2. Material :SUS304(1Cr18Ni9TI
3. Design pressure: P(inside)=0.3MPa P(jacket)=0.3MPa
4. Flat cover, elliptical bottom, jacket heating; the upper mouth with flame inoculation, mirrors the cap, insert needle feeding port, exhaust port, the discharge port, CIP cleaning Interface
5.All inside and outside adopt polish 0.4um, Visible polished welds, corner welds ground smooth transition, no surface defects, without the dead corner.
5.The fermentation with PH,DO,temperature,Antifoam and The interface with high stand.
Agitator system
1. Top stirring, mechanical seals, convenient and reliable, with Germany SEW helical gear AC geared motors, motor power 1.1KW
2. Stirring speed 50-300rpm, adopt the United States EMERSON; a data corresponding signal output, for data collection
3. Sipping leaves turbo agitator diameter Φ = 130mm, four baffle
D. Other models
| Name of the equipment |
Performance requirements & technical specifications |
| Aeration system |
1. Configure automatic balancing valve after the pressure of the air valve 2. Configure three air filter, 0.3um pre-filter, 0.01um total filtration, polished stainless steel outer shell, the nuclear eight filter cartridge 3. 0.01um filter fine polished stainless steel outer shell, the nuclear eight filter cartridge |
| Temperature control system |
1. Automatic PID control , transmitter 2. Temperature controller, four-digit display, measuring range: 0-150 ºC 3. Control range: 25-45 ºC, control accuracy ± 0.2 ºC, resolution 0.01 ºC 4. Pt100 electrode probe, temperature-controlled EPT heating, cooling water cooling Controls 5. 10L heated water tanks a (public), Danish Grundfos circulating pump. 6. the temperature control object: 100L fermenter, 10L heated water tanks |
| PH control system |
1. PH display controller, four-digit display 2. PH sensor (Switzerland METTLER) 3. matching electrode wire and interface 4. display range: 0.00-14.00; control range: 2.00-12.00; control accuracy: ± 0.01pH 5. automatic detection of PH value, the peristaltic pump (1) automatic flow control acid was added, the transmitter 6. 1000ml bottle base 1 |
| Feed system |
1. automatic PID setting control, the transmitter 2. quantitative control feeding amount, the peristaltic pump (1 station) control 3. the cumulative display records 4. 1000ml a feeding bottle (according to user specific feeding species may be ) with a respirator. |
| CIP system |
Mainly by the alkali tank, lye tanks, water tanks, racks, cleaning fluid dispenser and sent centrifugal pumps and other components. |
| Antifoam system |
1.Automatic setting control, transmitters, automatic alarm 2. anti-foaming electrode 3. peristaltic pump (1 station) control, defoamers added cumulative record 4.1000ml defoamers show a bottle (according to user specific supplement depending on the type of material) with a respirator. |
| Control system |
1. advanced masking control cabinet 2. EPT components, wires, cables, , etc. |
| Pipeline valves |
1. piping, valves, fittings used in all 304 stainless steel, polished; 2. no dead dedicated sampling valve 3. air, steam road using welded shut-off valve 4. water-controlled electromagnetic valve |
E. Company introduction
After 20 years’ strive, JUNYU INDUSTRIAL now has become to a group company– JUNYU INDUSTRIAL GROUP, which always holds true to the design and manufacture for machinery, and keeps on growing and developing. Till now, its products have been exported to more than 200 countries and get good reputation. Today she serves customers in various fields: foodstuff machinery, chemical industry, project contracting, technique service and other kind of product and equipment.
√ √√ F.YOU MUST KNOW:
| Q: Can you give us a quotation right now? | A: Sorry, our products are all different and special. Please give us detailed technical data. Then we will make a design and quotation for you as soon as possible. |
| Q: Can you give us your price list? | A: Sorry, we don’t have any. Our products are all manufactured according to customers’ requirements. So our products are all different and special. |
| Q: What is your MOQ? | A: 1 piece/set. |
| Q: Do you have any one in stock? | A: Sorry, we don’t. Our products are all manufactured according to customers’ requirements. So our products are all different and special. |
| Q: Do you accept a special order? | A: Yes, we do. We can manufacture all kinds of chemical equipments according to your technical drawings.(Before you give them to us, will sign the contract and confidentiality agreement with you. You don’t need to worry about that.) Or we can make a design for you according to your requirements. What we supply is not only product, but also solution and design. |
| Q: Can you make a design for us? | A: Yes, we can. What we supply is not only product, but also solution and design. And if you make the product in our factory, the design will be free. If not, design fees will be charged accordingly. |
| Q: Can you give us the technical drawing and data? | A: We will give you the overall dimension drawing for your plan and project. But the detailed drawing and data will be sent you after we signed the contract and confidentiality agreement. |
| Q: Do you provide after-sales service? | A: Yes, we do. This product is guaranteed up to one year from purchase unless man-made damage. If there is anything wrong with product itself quality problem, we will change or repair it at our charge. If not, we will provide after-sales service at your charge. |
| Q: Can your engineer come to our place for installation guide? | A: Yes, we can. We will provide a video and document for installation. If you still have problem, we will send our engineer oversea for installation guide. |
| Q: Where is the nearest port? | A: ZheJiang Port. |
G. We always hold that in the most familiar field
Hot contact:
Genyond Machinery Industial Group
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The use of original equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed EPT parts contained herein are not sponsored, approved, or manufactured by the OEM.
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