Product Description

F40 – F250 Tyre Coupling, Rubber Coupling of Fire – Resistant and Anti – Static Series (3A2006)

 
Basic Info.
Model NO.:F040-F250
 
Application:Industry
Material:Steel/Iron
 
Hardness:Hardened
Manipulate Way:Semi-Automatic Manipulation
 
Toothed Portion Shape:No
Type:Circular Gear
 
Product Material:Cast Iron or Steel for Tyre Coupling
Element:Natural Rubber or Fire-Resistant and Anti-Static
 
Export Markets:Global
Additional Info.
Trademark:SYPT
 
Packing:Plywood Case
Origin:ZheJiang of China
Product Description
TYRE coupling,

1. The highly resilient flexible tyre cushions shock loads, smoothing out load between riving and driven

     machine.Enable high levels of misalignment to be accommodated.

2. The flanges are available in either F(face) or H (hub) taper bushfitting or bored to size. With an additional

    Spacer flange the coupling can be used to accomodate standard distance between shaft ends and 

    facilitate Pump maintenance.

3. It is easy installation and no maintenance or lubrication is required.

4. Customized requirement is available.
 
 
 
standard size for polyurethane coupling: 
GR14, GR19, GR24, GR28, GR38, GR42, GR48, GR55, GR65, GR75, GR90, GR100, GR110, GR125, GR140, GR160, GR180
MT1, MT2, MT3, MT4, MT5, MT6, MT7, MT8, MT9, MT10, MT11, MT12, MT13
HRC70, HRC90, HRC110, HRC130, HRC150, HRC180, HRC230, HRC280
L35, L50, L70, L75, L90/95, L99/100, L110, L150, L190, L225, L276
FALK-R 10R, 20R, 30R, 40R, 50R, 60R, 70R, 80R

standard size for rubber coupling:
Hb80, Hb95, Hb110, Hb125, Hb140, Hb160, Hb180, Hb200, Hb240, Hb280, Hb315
HRC70, HRC90, HRC110, HRC130, HRC150, HRC180, HRC230, HRC280
L35, L50, L70, L75, L90/95, L99/100, L110, L150, L190, L225
NM50, NM67, NM82, NM97, NM112, NM128, NM148, NM168, NM194, NM214, NM240, NM265
Gear 3J, 4J, 5J, 6J, 7J, 8J, 9J, 10J, 11J
special size build molding according to the buyer’s drawings

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How to Select the Right Size and Type of Tyre Coupling for Specific Applications?

Selecting the right size and type of tyre coupling is crucial to ensure optimal performance and longevity in specific industrial applications. Here are the steps to guide you in choosing the appropriate tyre coupling:

1. Identify Application Requirements: Understand the specific requirements of the application, including the torque and power transmission requirements, operating speed, and the presence of shock loads and vibrations. Consider the equipment’s duty cycle, the type of machinery involved, and any special environmental conditions.
2. Calculate Torque Requirements: Calculate the torque that needs to be transmitted by the coupling. This can be determined by considering the maximum power output of the driver (e.g., motor) and the requirements of the driven equipment (e.g., pump, fan). Ensure that the selected coupling has a torque rating that exceeds the calculated value to provide a safety margin.
3. Check Bore Sizes: Ensure that the tyre coupling’s bore sizes match the shaft sizes of the connected equipment. The coupling’s bore should be a suitable fit for the shaft diameter without excessive play, ensuring efficient power transmission.
4. Consider Misalignment Tolerance: Tyre couplings can accommodate angular, parallel, and axial misalignments. Evaluate the expected misalignment in the application and choose a coupling with an appropriate misalignment capability to prevent excessive forces and premature wear on the machinery.
5. Assess Speed Capability: Verify that the selected tyre coupling can handle the rotational speed of the application. Ensure that the coupling’s maximum speed rating exceeds the application’s operating speed to prevent issues like resonance and excessive heat buildup.
6. Environmental Conditions: Consider the environmental conditions in which the coupling will operate. Factors such as temperature, humidity, presence of chemicals, and exposure to outdoor elements can impact the coupling’s performance and material selection. Choose a coupling with suitable material properties and coatings to withstand the specific environment.
7. Verify Shock Load Capacity: If the application is subject to sudden impact or shock loads, ensure that the selected tyre coupling has sufficient shock load capacity to handle these events without compromising performance or causing damage to the equipment.
8. Consult Manufacturer’s Guidelines: Refer to the manufacturer’s product catalog or guidelines for detailed specifications and recommendations for different applications. Manufacturers often provide coupling selection tools and engineering support to assist in making the right choice.

By carefully evaluating these factors and considering the specific requirements of the application, you can select the appropriate size and type of tyre coupling to achieve reliable and efficient operation in your industrial machinery and equipment.

Can Tyre Couplings Accommodate Angular and Axial Misalignments Simultaneously?

Yes, tyre couplings are designed to accommodate both angular and axial misalignments simultaneously. The unique design of tyre couplings allows them to flex in multiple directions, making them highly versatile in compensating for various types of misalignments between the connected shafts.

The elastomeric tyre element of the coupling provides the necessary flexibility to accommodate angular misalignment. As the shafts rotate and their axes deviate from a perfect alignment, the tyre element deforms slightly to allow for the angular displacement. This helps reduce the reactive forces and torques that would otherwise be transmitted to the connected machinery, preventing excessive wear and damage.

Moreover, the tyre element’s elastic properties enable it to absorb axial misalignment as well. When one shaft moves axially relative to the other, the tyre element compresses or expands to accommodate the axial displacement. This feature is particularly beneficial in applications where axial movement is common, such as in reciprocating machinery.

By simultaneously accommodating angular and axial misalignments, tyre couplings help to minimize the stresses on the machinery and ensure smoother power transmission. However, it is essential to ensure that the misalignments are within the specified limits recommended by the coupling manufacturer to prevent overloading and premature wear of the coupling components.

In conclusion, tyre couplings are well-suited for applications with combined angular and axial misalignments, providing a reliable and efficient solution for power transmission in various industrial settings.

Comparison between Tyre Couplings and Other Types of Flexible Couplings

Flexible couplings are essential components in machinery and equipment that connect two shafts and allow for the transmission of torque while accommodating misalignment and damping vibrations. Several types of flexible couplings are available in the market, each with its advantages and applications. Let’s compare tyre couplings with some other common types of flexible couplings:

1. Tyre Couplings:

• Advantages:
• High misalignment tolerance, accommodating angular, parallel, and axial misalignments.
• Excellent vibration damping properties, reducing the transmission of vibrations to connected equipment.
• Good shock load absorption, protecting machinery from sudden impacts and overloads.
• Simple installation and maintenance.
• Cost-effective solution for various industrial applications.
• Applications:
• Motors, pumps, compressors, fans, conveyors, and material handling systems.
• Power transmission in industrial, construction, and marine applications.
• Mining equipment and steel mills.

2. Grid Couplings:

• Advantages:
• High torque capacity and torsional stiffness.
• Moderate misalignment tolerance.
• Good vibration dampening.
• Easy maintenance, as the grid can be replaced separately.
• Applications:
• Heavy machinery and industrial equipment.
• Pumps, compressors, and conveyors.
• Applications with moderate misalignment and high torque requirements.

3. Gear Couplings:

• Advantages:
• High torque capacity and torsional stiffness.
• Good misalignment tolerance, particularly angular misalignment.
• Robust and suitable for heavy-duty applications.
• High efficiency with little power loss.
• Applications:
• Steel mills, heavy machinery, and industrial equipment.
• Mining and mineral processing equipment.
• Applications with high torque requirements and moderate misalignment.

4. Oldham Couplings:

• Advantages:
• Zero-backlash design.
• High misalignment tolerance, particularly angular misalignment.
• Smooth and accurate power transmission.
• Relatively simple construction and installation.
• Applications:
• Precision machinery, automation systems, and robotics.
• Printing and textile machines.
• Applications with low to moderate torque requirements and angular misalignment.

Each type of flexible coupling has its own strengths and limitations, making it suitable for specific applications. The choice of coupling depends on factors such as torque requirements, misalignment conditions, the level of damping required, environmental conditions, and the specific machinery or equipment involved.

editor by CX 2024-03-07