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SZ1200P/1300P/1500P Automatic die-chopping and creasing device(handbook-automatic type with stripping)

1. Technical specs:

 

Model	Unit	QMY1two00P (SZ1200P)	QMY1300P (SZ1300P)	QMY1500P (SZ1500P)
Max. Paper Size	mm	1200*780	1300*960	1500*1100
Min. Paper Size	mm	350*350	four hundred*410	540*400
Max. Die-cutting Size	mm	1180*760	1280*940	1480*1080
Max. Speed	sh/h	-5500	-5500	-4500
Max. Wor ept Stress	T	300	three hundred	three hundred
Corrugate sheet Thickness	mm	one-seven	1-7	one-7
Cardboard sheet measurement	gsm	250-800	250-800	250-800
Die-chopping Precision	mm	±0.5	±0.five	±0.5
Complete Power	KW	23.5	23.five	27.5
Overall Bodyweight	kg	15500	16500	20000
General Dimension	mm	8000*4230*2250	8750X4530X2245	9400X4795X2245

Features of the equipment:
Primary Functions:

1. The Bobst sort minimize framework tends to make the slicing platform motion like a scissor, it will comprehend a entire and easier minimize.
2. Major worm equipment uses alloy copper material, following the skilled operator’s handbook scraping therapy and strict regular screening, it can assures the driving parts ten many years existence.
3. The primary chains adopt imported British Renold manufacturer, the variations of ten chains are considerably less than .2mm.
4. The hook up in between gear box and driving shaft adopts sleeve and pin framework making certain a sturdy connection.
   1. Velocity:  

The device adopts frequency controller to obtain stepless pace acceleration which can attain to 4500 moments per hour. During true manufacturing, it can normally run at 3600 to 4200 moments per hour according to the high quality of the board. If the quality of the paper is very good, a good operator even can operate the device at greatest pace.

1. Protection:

As it is shown in the image of the device, the equipment adopts  automatic paper feeding method which retains the operator absent from the die-cutting element. The mounting and adjustment of the die plate is also carried out exterior of the die-cutting part with sensors and detectors at die-reducing part to guarantee that the machine can not be began when the die-slicing plate is at adjustment status.
Besides the sensors at die-reducing portion, there are sensor or strategy switches at window part to make the total equipment at monitoring position to make certain its basic safety.

1. Operation usefulness:

There is Man-machine interface installed in the control panel which will shows the security standing of the machine as effectively as malfunctions to facilitate the operator. Camera is also put in in front of the operator for him/her to check the operation status at the shipping and delivery portion.

1. Principal Buildings and Crucial Material Used
   1. Four Principal Huge Components:

They are: base station, relocating system, upper system and machine wall. The bottom station is manufactured of grey forged iron -HT 200 the relocating system is ductile iron – QT forty two-10 and the device wall is high quality A3 steel.

1. Main Generate:

The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment types a relocating established to guarantee secure pressure out put of not significantly less than three hundred tons.

The substance for the worm shaft is 40Cr with quenching treatment and gear hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilized is SKF. The bush is copper alloy ZQSn6-6-3.

1. Die-slicing and Creasing Part:

The generate is transferred through crank rod to pendulum which will carry the transferring platform to go up and down to reach die-reduce and creasing function.
The pendulum is manufactured of higher top quality ductile iron. The pendulum axis is done by induction harden with surface hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 kind computerized die-slicing and creasing equipment. When compared with automatic die-reducing and creasing machine which is employed for cardboard die-reducing, this kind of automated die-cutting and creasing machine is largely utilised for corrugated board which demands considerably less stress for die-reducing, in this case very some producers have manufactured scaled-down width on the pendulum and smaller diameter on the pendulum shaft. We preserve wider pendulum and bigger diameter on its shaft to make our equipment final for a more time lifestyle.
The die-slicing plate utilizes 7 mm 75 Crl plate which has far more hardness and life span than the manganese plate.  

1. Board Conveying:

It adopts 3-cam intermittent positioning device to guarantee the boarding conveying correct and steady.
The machine utilizes gripper bar sort with 12A lengthy joints chain which is considerably less in bodyweight and significantly less shock to the intermittent device underneath the precondition to make sure the energy of the chain. The brand of the chain is Renold U.K with substantial specific and high quality. .    
The Gripper bar adopts aviation aluminum with three bridge sort- mild in fat and large in energy.

1. Electric Part

The electrical elements are made and assembled according to the European CE standard and utilizes entire world vast recognized brand products.

1. Set up of Die

The die mounting and dismounting adopts facet withdrawing techniques which time preserving and straightforward for operation.
There are two methods for the fixation of the die-either by bolt or clippers which are subject to customer’s suggestions.
The chase loc ept is pneumatic which is straightforward, practical and reliable.

1. Specific People of Our Machine:
   1. Clever And Specific Front Lay Design and style:

When compared with the card board sheet, the corrugated board has far more toughness. If the corrugated board abnormally reaches to the entrance lay, it will injury the front lay and the gripper bar when the front lay reaches to its optimum situation.
Typically the producers will install sensors on this part to quit the device when the paper is fed abnormally to the front lay. Even so, when the machine is managing at the higher speed, the inertia will bring the machine to run for a whilst to make the front lay to its maximum position and then also hurt the entrance lay and the gripper bar.
Our unique style is that when the abnormal board feeding occurs and being detected, the front lay can never ever reaches to its optimum position which tends to make free of charge from front lay and gripper bar damages since of abnormal paper feeding.
As it is our special style, so there is no image to be shown here.

1. Vehicle-Guide Switching System

The Feeding method for this variety of device can do car and handbook. When the sheet form is great, you can use auto-perform. When the condition of the sheet is not good, you can use handbook function and do sheet feeding manually.  
When the sheet is not great in form, you can open the rear beam and elevate up the feeder to do guide feeding.  

1. Stripping Portion  

 (a) The machine is 50 percent striping which can strip off a few – edge squander and middle holes of the board.
 (b) There are upper chase, middle chase and reduce chase in which the male, elastic block and
female die are positioned to strip off the squander.              

1. Configurations:

Name	Brand and Origin	Remarks
Bearing	SKF Swiss	Key component
	IKO Japan or HangZhou, China	Not important element
Chain	Renold U.K	Main Chain ( Discrepancy of significantly less than .2 mm for for each ten chains of machine chain size)
	CHOHO Japan	Other Chain are Choho Japan
Relay	Omron Japan
Contactor, buttons	TELEMECANIQUE France
Image Electrical Swap	Fotek ZheJiang
Stabilizer	MEANWELL ZheJiang
Variator	Delta ZheJiang
Main Motor	Siemens	Joint Venture
PLC	Delta, ZheJiang
Guy-equipment Interface	Delta
Pneumatic Parts	Sunrise, ZheJiang
Rotary Joints	SMC Japan
Motor at feeding and shipping and delivery	CPG ZheJiang

 
 

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